Case studies

11 real projects: from machine building to energy storage

Customer names are omitted for confidentiality. Technical scope, technology and outcomes are based on actual project records.

Project 012025 to present
Logistics and material handling

Conveyor control system modernization

Reverse engineering legacy panels, electrical design, PLC logic optimization, drive configuration and integration of sensors, safety circuits and HMI.

Improved line safety, maintainability and reliability while reducing downtime risk during migration.
Studio 5000EPLANVFDISO 13849-1
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Project 022024 to 2025
Energy and remote sites

Off-grid hybrid power system

Design and commissioning of hybrid solar, diesel and battery power distribution from 10 to 100 kW, with storage up to 500 kWh.

A scalable power source with remote monitoring, load management and reduced reliance on fossil fuels.
BESSEMSIoTUL 9540
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Project 032024 to 2025
Charging infrastructure and mobile energy

Mobile electric vehicle charger

AC/DC design, protection coordination and BMS integration for Level 2 and 50–100 kW DC fast charging.

A portable solution for grid- or diesel-powered operation at remote sites and in emergencies.
BMSDC Fast ChargeUL 2202NEC 625
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Project 042024 to 2025
Microgrids and backup power

Hybrid camp power and control architecture

Single-line and multi-line drawings for a 257 kWh BESS, 120 kVA inverter, PLC/HMI, protection and vehicle charging.

A construction-ready engineering package covering power distribution, communications and remote diagnostics for mobile infrastructure.
SEL-751DEIFPLC/HMIRS-485
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Project 052024 to 2025
Energy laboratory

Long-duration energy storage test skid

BESS instrumentation, testing and FAT covering insulation resistance, ground faults, overcurrent and thermal performance.

Repeatable test methods and performance data to assess storage technology safety, efficiency and durability.
FATThermal MonitoringProtectionCSA C22.1
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Project 062024 to 2025
Grid and utilities

Mobile energy storage deployment for grid support

Installation and commissioning of modular 50 kW–1 MW BESS systems, protective relay settings, control wiring and BMS troubleshooting.

Greater grid flexibility for seasonal peaks and backup power, with less diesel generator use.
PCSBMSProtective RelayCommissioning
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Project 072024 to 2025
Utility-scale energy

High-voltage mobile energy storage system

Grid integration, EMS and PCS testing, synchronization, load transfer and Modbus TCP/DNP3 validation for a system up to 1.2 MWh.

A rapidly deployable solution for grid stability, backup power and reduced reliance on diesel generation.
EMS/PCSDNP3Modbus TCPIEEE 1547
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Project 082024 to 2025
Microgrids and industrial power

1.5 MW portable energy storage system

AC/DC architecture, grounding and protection design, PLC alarm and interlock logic, and FAT/SAT for a 2–3 MWh system.

Modular architecture for microgrid support, peak shaving and renewable energy buffering.
PLCBESSLoad FlowUL 508A
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Project 092015 to 2023
Backup power and generation

ATS and dual-generator synchronization panel

Complete transfer and synchronization panel design for two 1250 A generators, DSE controllers, motorized ACBs, CTs and protective relays.

Reliable automatic transfer and generator synchronization with FAT/SAT and complete construction and operating documentation.
DSE8610DSE7320EPLANIEC 60439
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Project 102015 to 2023
Entertainment installations

Multi-axis musical fountain control

Control hardware design for 10 pumps, 7.5–11 kW drives, multi-zone lighting, SSRs and panel protection.

Stable pump and lighting coordination with construction-ready drawings, BOM, terminal plans and calculations.
Danfoss FC-051SSREPLANMCCB
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Project 112015 to 2023
Oil, gas and petrochemicals

Control modernization of a high-risk process unit

Redesign of MCC, power distribution, grounding, I/O, loops, interlocks and safety, including VFDs, instrumentation and protective circuits.

Reduced operational risk and improved maintainability with a complete FAT package, drawings, BOM and compliance report.
EPLANAutoCAD ElectricalIEC 62061VFD
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